Polyflon is a Contract Manufacturer of thermoformed tubing components for Minimally Invasive Medical Devices and a contract assembler of medical tubing and connectors to customer specification. Our precision tip formed tubing components and tube/fitting assemblies are all produced, inspected and packaged in our Class 7 cleanroom.
| Cutting | Tip Forming | Side Holes | Bonding* |
|---|---|---|---|
| Clean & square | Closed tip | Burr-free drilled round, through one or both walls | Tube mat’ls of differing hardnesses heat fused together giving seamless transition |
| 2D & 3D angled | Open tip | Skived, burr-free with sharp edges | Surface activation of low surface energy mat’ls with corona treatment* |
| Laser cut to maintain micro-bores below 50µm | Soft tip | Thermoformed with soft rounded edges | Plasma treatment* |
| Flanges: circular, elliptical, square, oval | Punched, round or oblong | Plasma etching, all with USP Class VI medical grade adhesives – UV or air curable* | |
| Irregular 3D shapes | |||
| Mushrooms | |||
| Atraumatic ID/OD radii | |||
| Tapered tip, L50mm max | |||
| Dilator tip | |||
| Flares, funnels |
*Tubing assemblies, of which the above tip formed tubing components could form a part, are possible. Suitable surface treatments can be determined by Polyflon in-house experimentation should bonding be required.
